Control System for Concrete Batching Plant
More 30 years experience in the automation engineering , We had designed and manufactured the computerized control system of the concrete batching plant for ready mix concrete and concrete pre-casting factories , also other industry automation such as Asphalt mixing plant , Sludge Mixing & Solidification Plant etc. .
In the Concrete Batching Plant , Both process control and operating function are programmed into “ software “ in order to avoid complex electronic circuit (boards) and reduce the possibility of hardware shut down . The hardware of control system is based on both Industrial Personal Computer ( IPC ) and interface modules ( I/O modules ) .
The Feature :
- Standard I/O modules are high performance & good reliability
- Two stage isolated technology for protecting noise signal interference
- Easy replace the modules and troubleshooting
- Friendly and easy to operate
- High accuracy of weighing , weighing system digitalized (current output signal )
- Built-in Mortar mixing gravels processing function
The Software Specification
Software Functions | BC-6001 | BC-6000 |
Pull - down operation menu | Built-in | Built-in |
Display screen : Main operating screen Recipe editing screen Parameter editing zone Free falling & empty zone Files management screen Title editing screen |
Built-in |
Built-in |
Recipe presetting ( set ) recipe edit , printing , storage | 500 | 1000 |
Material column (max.) | 12 , 5 digit/column | 18 , 5 digit/column |
Sand/Water correct factoring | 0 ~ 20% | 0 ~ 20% |
S/W factoring method (adjusted by operator or moisture sensor ) | Auto./man., Auto. from sensor | Auto./man., Auto. from sensor |
Vibrating for vibrator | Only manual | Manual / Auto. |
Remain water ( Keep a little water in the water hopper after weighing ) for compensate slump | Built-in | Built-in |
Free fall compensation | Each material weighing | Each material weighing |
Empty parameter | Built-in | Built-in |
Parameters for sequence discharging | Built-in | Built-in |
Coarse & Fine weighing | Built-in | Built-in |
Bar Chart display for set value & actual value ( different color in dynamic display ) | Built-in | Built-in |
Scheduling Priority of Truck-mixer | Built-in | Built-in |
Alarm function | Built-in | Built-in |
Weighed data to storage in files | Stored in SSD | Stored in SSD |
Reporting ( Per batch , daily , monthly ) | Built-in | Built-in |
Operating model for batching & mixing | Man./ Auto. | Man./ Auto. |
Slump curve function ( High ,low and standard curve ) | none | Built-in |
Pass word management | Built-in | Built-in |
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